video record
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Description
The programme continues TV7 of this course and is an examination of the effectiveness of non destructive testing techniques used during construction of a North Sea oil rig platform.
Metadata describing this Open University video programme
Module code and title: T351, Materials under stress
Item code: T351; 16
First transmission date: 05-06-1976
Published: 1976
Rights Statement:
Restrictions on use:
Duration: 00:22:58
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Producer: David Nelson
Contributors: David Elliott; Ken Reynolds
Publisher: BBC Open University
Keyword(s): 30-foot circular weld; Production problems; Radiographic test; Testing routines; Ultrasonics
Footage description: Shots of the Graythorpe platform construction yard and shots of a weekly quality control meeting at the yard. Ken Reynolds introduces the programme. Shots of the quality control meeting. A serious fault has been found; cracking in a butt weld of one of the major sections of the platform. The meeting is concerned with how the crack was discovered and with the extent of the cracking. Ken Reynolds and Fred Watson, on the rig, examine a butt weld seam similar to that discussed at the meeting above. Watson explains why ultrasonic tests revealed more of the sub surface cracks than did gamma radiography. He goes on to explain what sorts of defects are shown up best by gamma radiography. Douglas Breeze explains to Reynolds how, during ultrasonic testing, the validity of an operator's readings are checked and how the quality control team tries to ensure that a uniform standard is met. The meeting goes on to discuss the possibility that other welds on the rig may suffer similar defects. They look at the evidence collected so far. The meeting then discusses some possible reasons for cracks in the large butt welds. Ken Reynolds sums up the problem. The meeting goes on to examine possible method which may be used to discover the extent of the problem. Film shots of a completed rig (similar to the one being constructed above) being towed to sea and fixed in place. Ken Reynolds (voice over) explains how the towing operation is carried out and then points out some of the problems a platform faces during its service life. Reynolds begins a discussion on possible methods of checking the platform structure for cracks once it is in place. Film shots of divers at work. Reynolds goes on to describe acoustic emission, a technique not yet in use, which may one day be used to monitor such structures. He demonstrates the technique using experimental apparatus at the yard. A high tensile steel bolt is tested to destruction and its acoustic emissions monitored. Reynolds sums up by describing some of the limitations of this method. Credits. Postcript: film shots of the completed rig being towed to sea (31-7-1976) and fixed in place (10-8-1976). '
Master spool number: 6HT/72151
Production number: 00525_5267
Videofinder number: 1427
Available to public: no